about us Ionics Ems, Inc.

Our strength originates from manufacturing PCBA, box-build, flexible PCBA, ultra fine-pitch SMT, micro BGA and flip chip assembly on flex, rigid board and glass.

Our full range of electronics manufacturing services offered to various worldwide operating OEM's includes:

 

(click headers to view full list of services)

Product Design/Design Support

    • Electrical Hardware Design

    • - - PCB Layout and Debugging
      - - Schematic Electrical Design
      - - System Level Integration and Debugging
      • Mechanical (plastics and metal sheet casings) & Packaging Design
      - - Industrial Design
      - - Detailed Design
      - - Packaging Design
      • Software Design
      - - Optical Storage: CD and DVD Write Strategies
      - - Test Software Design and Development
      - - Embedded OS
      • Others
      - - Product Reliability Verifications
      - - Product Standards Approbations
      - - Design Verification Test
      - - Test Design and Development

Prototyping and New Product Introduction (NPI)

  • • DFM – Design for Manufacturing
    • DFT – Design for Testability
    • Industrialization
    • Project Management
    • BOM Analysis
    • Material Sourcing, Planning and Ordering
    • Product Review
    • Line Configuration Design and Set Up
    • Machine Configuration Design and Set Up
    • Test Parameter Assessment
    • Test Machine Programming
    • Customer Specification Review and Analysis
    • MRP System Set-up for Product Requirements
    • Documentation Review and Analysis

Printed Circuit Board Assembly (PCBA)/ Flexible Circuit Board Assembly (FCBA)

  • • Parts Preparation/ Kitting
    • Flash Programming
    • Automated SPA Process
    • SMT Programming and Automated Mounting
    • Flip Chip Assembly
    • Automatic Glue Dispensing
    • Reflow Parameter Set-up for 5, 8 and 10 Zones
    • AOI Programming
    • Axial and Radial Machine Programming and Automated Mounting
    • Wave Soldering
    • Ultrasonic Washing
    • ICT Programming/ Fine Tuning and Testing
    • X-Ray Inspection (2D and 3D Inspection)
    • Inspection (Magnified and Naked Eye)
    • Functional Testing
    • QC/ QA Monitoring
    • SPC/ 8D Reporting
    • Kaizen through Hoshin Kanri Program
    • ESD Check and Control
    • Failure Analysis and Repair
    • RoHS Compliance/ RoHS Segregation Controls
    • Conveyorized Lines
    • 7S Practices

Box-Build/ Final Assembly

  • • Mechanical Assembly
    • Automatic Test Equipment (ATE)
    • Ultrasonic Welding
    • Laser Marking Processes
    • Final Packaging Process
    • Inspection/ Out of the Box Inspection

Reliability Testing

  • • HASS Testing
    • Burn In and Thermal Cycling Tests
    • Leakage Tests
    • Vibration Tests
    • Packaging Compression and Drop Tests

Supply Chain Management

  • • Strategic and Tactical SCM with Dedicated SCM Team per plant
    • Procurement Strategy
    - - Initial Procurement
    - - - • Scouting Activity
    - - - • Supplier Accreditation
    - - - • RFQ
    - - - • Supplier Selection
    - - - • Tool Ordering
    - - - • First Article Run
    • RFQ Team-compose of experienced commodity engineers
    • Supplier Management
    - - Dedicated Supplier Quality Engineers
    - - Supplier Performance Monitoring
    - - - • Quality
    - - - • Delivery
    - - - • Service
    - - - • Cost
    - - Continuous Supplier Improvement
    • Strategic Purchase
    - - Consolidated Purchase
    - - Localization
    - - VMI
    - - Consignment
    • Materials Management
    - - BOM Controlling
    - - - • New BOM
    - - - • BOM Update
    - - - • ECN
    - - - • BOM Audits
    - - - • QC Checking
    • Demand Management
    - - Lead-time Management
    - - Approved Price List
    - - Demand Changes Analysis
    • Production Planning
    - - Capacity Management
    - - Master Production Scheduling in S21
    - - Workstation Scheduling
    - - Daily/Weekly Schedules
    • Material Planning
    - - Material Requirement Planning
    - - PR Validation
    - - Material Scheduling
    • Purchasing
    - - Weekly PO Release
    - - 24 Hr PO Confirmation
    - - 48 Hr Delivery Confirmation
    - - Planner Actions
    - - Critical Item Report using BIS
    - - Delivery Control using TOF
    - - Purchasing Activity Control
    • Inventory Control
    - - ABC Class Cycle Counting
    - - Stock Count
    - - System Transaction Control
    - - Inventory Turns Management
    - - EOH Trend Analysis
    - - E&O Management

Logistics/Reverse Logistics

  • • 3PL Warehousing
    • Storage Control
    • Receiving Control
    • Parts Kitting and Preparation
    • FIFO Storage and Issuance Control
    • Gate Control Issuance
    • Environmental Controls
    • Security and Safety Control
    • Importation and Exportation Processing